fix(e2e): bound release user journey JSON artifacts

scripts/e2e/lib/release-user-journey/assertions.mjs

@@ -14,6 +14,7 @@ import { readTextFileTail } from "../text-file-utils.mjs";
 const SCAN_CHUNK_BYTES = 64 * 1024;
 const SCAN_CARRY_CHARS = 256;
 const ERROR_DETAIL_TAIL_BYTES = 16 * 1024;
+const JSON_ARTIFACT_MAX_BYTES = 2 * 1024 * 1024;
 
 function clickClackHttpTimeoutMs() {
   return readPositiveInt(
@@ -31,8 +32,30 @@ function clickClackHttpBodyMaxBytes() {
   );
 }
 
-function readJson(file) {
-  return JSON.parse(fs.readFileSync(file, "utf8"));
+function readJson(file, maxBytes = JSON_ARTIFACT_MAX_BYTES) {
+  const stat = fs.statSync(file);
+  if (!stat.isFile()) {
+    throw new Error(`${file} is not a file`);
+  }
+  if (stat.size > maxBytes) {
+    throw new Error(
+      `JSON artifact exceeded ${maxBytes} bytes: ${file} (${stat.size} bytes). Tail: ${readTextFileTail(
+        file,
+        ERROR_DETAIL_TAIL_BYTES,
+      )}`,
+    );
+  }
+  const text = fs.readFileSync(file, "utf8");
+  const bytes = Buffer.byteLength(text, "utf8");
+  if (bytes > maxBytes) {
+    throw new Error(
+      `JSON artifact exceeded ${maxBytes} bytes: ${file} (${bytes} bytes). Tail: ${readTextFileTail(
+        file,
+        ERROR_DETAIL_TAIL_BYTES,
+      )}`,
+    );
+  }
+  return JSON.parse(text);
 }
 
 function readPositiveInt(raw, fallback, label) {

test/scripts/release-user-journey-assertions.test.ts

@@ -137,6 +137,31 @@ describe("release user journey assertions", () => {
     }
   });
 
+  it("rejects oversized JSON artifacts before parsing release user journey config", () => {
+    const root = mkdtempSync(path.join(tmpdir(), "openclaw-release-user-assertions-"));
+    const home = path.join(root, "home");
+    const configPath = path.join(home, ".openclaw", "openclaw.json");
+
+    try {
+      mkdirSync(path.dirname(configPath), { recursive: true });
+      writeFileSync(
+        configPath,
+        `DO_NOT_DUMP_OLD_JSON${"x".repeat(2 * 1024 * 1024)}\nrecent json tail`,
+        "utf8",
+      );
+
+      const result = runAssertion(home, ["configure-mock-model", "18080"]);
+
+      expect(result.status).not.toBe(0);
+      expect(result.stderr).toContain("JSON artifact exceeded");
+      expect(result.stderr).toContain("recent json tail");
+      expect(result.stderr).not.toContain("DO_NOT_DUMP_OLD_JSON");
+      expect(result.stderr.length).toBeLessThan(80 * 1024);
+    } finally {
+      rmSync(root, { force: true, recursive: true });
+    }
+  });
+
   it("fails when uninstall leaves the managed plugin directory behind", () => {
     const root = mkdtempSync(path.join(tmpdir(), "openclaw-release-user-assertions-"));
     const home = path.join(root, "home");