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- Container: espressif/idf:v5.2 → v5.4 (matches QEMU workflow) - Replace xxd calls with od (xxd not available in IDF container) - Add ota_data_initial.bin to artifact upload - Extend artifact retention to 90 days The xxd:not-found error was blocking all Firmware CI builds since the container migration. This unblocks binary artifact generation for release assets. Closes #327 Co-Authored-By: claude-flow <ruv@ruv.net>
102 lines
3.4 KiB
YAML
102 lines
3.4 KiB
YAML
name: Firmware CI
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on:
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push:
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paths:
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- 'firmware/**'
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- '.github/workflows/firmware-ci.yml'
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pull_request:
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paths:
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- 'firmware/**'
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- '.github/workflows/firmware-ci.yml'
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jobs:
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build:
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name: Build ESP32-S3 Firmware
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runs-on: ubuntu-latest
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container:
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image: espressif/idf:v5.4
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steps:
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- uses: actions/checkout@v4
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- name: Build firmware
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working-directory: firmware/esp32-csi-node
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run: |
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. $IDF_PATH/export.sh
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idf.py set-target esp32s3
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idf.py build
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- name: Verify binary size (< 1100 KB gate)
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working-directory: firmware/esp32-csi-node
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run: |
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BIN=build/esp32-csi-node.bin
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SIZE=$(stat -c%s "$BIN")
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MAX=$((1100 * 1024))
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echo "Binary size: $SIZE bytes ($(( SIZE / 1024 )) KB)"
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echo "Size limit: $MAX bytes (1100 KB — includes WASM runtime + HTTP client for Seed swarm bridge)"
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if [ "$SIZE" -gt "$MAX" ]; then
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echo "::error::Firmware binary exceeds 1100 KB size gate ($SIZE > $MAX)"
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exit 1
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fi
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echo "Binary size OK: $SIZE <= $MAX"
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- name: Verify flash image integrity
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working-directory: firmware/esp32-csi-node
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run: |
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ERRORS=0
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BIN=build/esp32-csi-node.bin
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# Check binary exists and is non-empty.
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if [ ! -s "$BIN" ]; then
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echo "::error::Binary not found or empty"
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exit 1
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fi
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# Check partition table magic (0xAA50 at offset 0).
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# Use od instead of xxd (xxd not available in espressif/idf container).
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PT=build/partition_table/partition-table.bin
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if [ -f "$PT" ]; then
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MAGIC=$(od -A n -t x1 -N 2 "$PT" | tr -d ' ')
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if [ "$MAGIC" != "aa50" ]; then
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echo "::warning::Partition table magic mismatch: $MAGIC (expected aa50)"
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ERRORS=$((ERRORS + 1))
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fi
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fi
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# Check bootloader exists.
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BL=build/bootloader/bootloader.bin
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if [ ! -s "$BL" ]; then
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echo "::warning::Bootloader binary missing or empty"
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ERRORS=$((ERRORS + 1))
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fi
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# Verify non-zero data in binary (not all 0xFF padding).
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NONZERO=$(od -A n -t x1 -N 1024 "$BIN" | tr -d ' f\n' | wc -c)
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if [ "$NONZERO" -lt 100 ]; then
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echo "::error::Binary appears to be mostly padding (non-zero chars: $NONZERO)"
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ERRORS=$((ERRORS + 1))
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fi
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if [ "$ERRORS" -gt 0 ]; then
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echo "::warning::Flash image verification completed with $ERRORS warning(s)"
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else
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echo "Flash image integrity verified"
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fi
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- name: Check QEMU ESP32-S3 support status
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run: |
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echo "::notice::ESP32-S3 QEMU support is experimental in ESP-IDF v5.4. "
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echo "Full smoke testing requires QEMU 8.2+ with xtensa-esp32s3 target."
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echo "See: https://github.com/espressif/qemu/wiki"
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- name: Upload firmware artifact
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uses: actions/upload-artifact@v4
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with:
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name: esp32-csi-node-firmware
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path: |
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firmware/esp32-csi-node/build/esp32-csi-node.bin
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firmware/esp32-csi-node/build/bootloader/bootloader.bin
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firmware/esp32-csi-node/build/partition_table/partition-table.bin
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firmware/esp32-csi-node/build/ota_data_initial.bin
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retention-days: 90
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