Commit graph

5 commits

Author SHA1 Message Date
ruv
8a84748a83 fix(firmware): use NVS node_id instead of Kconfig constant (#279)
CONFIG_CSI_NODE_ID (compile-time, always 1) was hardcoded in 6
places: CSI frame serialization, compressed frames, vitals packets,
WASM output packets, and display UI. NVS provisioning wrote the
correct node_id but it was never used at runtime.

Fixed all occurrences to use g_nvs_config.node_id:
- csi_collector.c: frame header + log message
- edge_processing.c: compressed frame + vitals packet
- wasm_runtime.c: WASM output packet
- display_ui.c: system info display

This means --node-id 0/1/2 provisioning now actually works for
multi-node mesh deployments.

Closes #279

Co-Authored-By: claude-flow <ruv@ruv.net>
2026-03-16 15:12:45 -04:00
rUv
66e2fa0835
feat: ADR-063/064 mmWave sensor fusion + multimodal ambient intelligence (#269)
* docs: ADR-063 mmWave sensor fusion with WiFi CSI

60 GHz mmWave radar (Seeed MR60BHA2, HLK-LD2410/LD2450) fusion
with WiFi CSI for dual-confirm fall detection, clinical-grade
vitals, and self-calibrating CSI pipeline.

Covers auto-detection, 6 supported sensors, Kalman fusion,
extended 48-byte vitals packet, RuVector/RuvSense integration
points, and 6-phase implementation plan.

Based on live hardware capture from ESP32-C6 + MR60BHA2 on COM4.

Co-Authored-By: claude-flow <ruv@ruv.net>

* feat(firmware): ADR-063 mmWave sensor fusion — full implementation

Phase 1-2 of ADR-063:

mmwave_sensor.c/h:
- MR60BHA2 UART parser (60 GHz: HR, BR, presence, distance)
- LD2410 UART parser (24 GHz: presence, distance)
- Auto-detection: probes UART for known frame headers at boot
- Mock generator for QEMU testing (synthetic HR 72±2, BR 16±1)
- Capability flag registration per sensor type

edge_processing.c/h:
- 48-byte fused vitals packet (magic 0xC5110004)
- Kalman-style fusion: mmWave 80% + CSI 20% when both available
- Automatic fallback to CSI-only 32-byte packet when no mmWave
- Dual presence flag (Bit3 = mmwave_present)

main.c:
- mmwave_sensor_init() called at boot with auto-detect
- Status logged in startup banner

Fuzz stubs updated for mmwave_sensor API.
Build verified: QEMU mock build passes.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(firmware): correct MR60BHA2 + LD2410 UART protocols (ADR-063)

MR60BHA2: SOF=0x01 (not 0x5359), XOR+NOT checksums on header and
data, frame types 0x0A14 (BR), 0x0A15 (HR), 0x0A16 (distance),
0x0F09 (presence). Based on Seeed Arduino library research.

LD2410: 256000 baud (not 115200), 0xAA report head marker,
target state byte at offset 2 (after data_type + head_marker).

Auto-detect: probes MR60 at 115200 first, then LD2410 at 256000.
Sets final baud rate after detection.

Co-Authored-By: claude-flow <ruv@ruv.net>

* feat: ADR-063 Phase 6 server-side mmWave + CSI fusion bridge

Python script reads both serial ports simultaneously:
- COM4 (ESP32-C6 + MR60BHA2): parses ESPHome debug output for HR, BR, presence, distance
- COM7 (ESP32-S3): reads CSI edge processing frames

Kalman-style fusion: mmWave 80% + CSI 20% for vitals, OR gate for presence.

Verified on real hardware: mmWave HR=75bpm, BR=25/min at 52cm range,
CSI frames flowing concurrently. Both sensors live for 30 seconds.

Co-Authored-By: claude-flow <ruv@ruv.net>

* docs: ADR-064 multimodal ambient intelligence roadmap

25+ applications across 4 tiers from practical to exotic:
- Tier 1 (build now): zero-FP fall detection, sleep monitoring,
  occupancy HVAC, baby breathing, bathroom safety
- Tier 2 (research): gait analysis, stress detection, gesture
  control, respiratory screening, multi-room activity
- Tier 3 (frontier): cardiac arrhythmia, RF tomography, sign
  language, cognitive load, swarm sensing
- Tier 4 (exotic): emotion contagion, lucid dreaming, plant
  monitoring, pet behavior

Priority matrix with effort estimates. All P0-P1 items work with
existing hardware (ESP32-S3 + MR60BHA2 + BH1750).

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): add ESP_ERR_NOT_FOUND to fuzz stubs

mmwave_sensor stub returns ESP_ERR_NOT_FOUND which wasn't
defined in the minimal esp_stubs.h for host-based fuzz testing.

Co-Authored-By: claude-flow <ruv@ruv.net>
2026-03-15 16:10:10 -04:00
ruv
024d2583f0 fix(firmware): edge_dsp task watchdog starvation on Core 1 (#266)
process_frame() is CPU-intensive (biquad filters, Welford stats,
BPM estimation, multi-person vitals) and can run for several ms.
At priority 5, edge_dsp starves IDLE1 (priority 0) on Core 1,
triggering the task watchdog every 5 seconds.

Fix: vTaskDelay(1) after every frame to let IDLE1 reset the
watchdog. At 20 Hz CSI rate this adds ~1 ms per frame —
negligible for vitals extraction.

Verified on real ESP32-S3 with live WiFi CSI: 0 watchdog
triggers in 60 seconds (was triggering every 5s before fix).

Co-Authored-By: claude-flow <ruv@ruv.net>
2026-03-15 12:06:54 -04:00
rUv
5b2aacd923
fix(firmware): fall detection, 4MB flash, QEMU CI (#263, #265)
* fix(firmware): fall detection false positives + 4MB flash support (#263, #265)

Issue #263: Default fall_thresh raised from 2.0 to 15.0 rad/s² — normal
walking produces accelerations of 2.5-5.0 which triggered constant false
"Fall Detected" alerts. Added consecutive-frame requirement (3 frames)
and 5-second cooldown debounce to prevent alert storms.

Issue #265: Added partitions_4mb.csv and sdkconfig.defaults.4mb for
ESP32-S3 boards with 4MB flash (e.g. SuperMini). OTA slots are 1.856MB
each, fitting the ~978KB firmware binary with room to spare.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): repair all 3 QEMU workflow job failures

1. Fuzz Tests: add esp_timer_create_args_t, esp_timer_create(),
   esp_timer_start_periodic(), esp_timer_delete() stubs to
   esp_stubs.h — csi_collector.c uses these for channel hop timer.

2. QEMU Build: add libgcrypt20-dev to apt dependencies —
   Espressif QEMU's esp32_flash_enc.c includes <gcrypt.h>.
   Bump cache key v4→v5 to force rebuild with new dep.

3. NVS Matrix: switch to subprocess-first invocation of
   nvs_partition_gen to avoid 'str' has no attribute 'size' error
   from esp_idf_nvs_partition_gen API change. Falls back to
   direct import with both int and hex size args.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): pip3 in IDF container + fix swarm QEMU artifact path

QEMU Test jobs: espressif/idf:v5.4 container has pip3, not pip.
Swarm Test: use /opt/qemu-esp32 (fixed path) instead of
${{ github.workspace }}/qemu-build which resolves incorrectly
inside Docker containers.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): source IDF export.sh before pip install in container

espressif/idf:v5.4 container doesn't have pip/pip3 on PATH — it
lives inside the IDF Python venv which is only activated after
sourcing $IDF_PATH/export.sh.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): pad QEMU flash image to 8MB with --fill-flash-size

QEMU rejects flash images that aren't exactly 2/4/8/16 MB.
esptool merge_bin produces a sparse image (~1.1 MB) by default.
Add --fill-flash-size 8MB to pad with 0xFF to the full 8 MB.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): source IDF export before NVS matrix generation in QEMU tests

The generate_nvs_matrix.py script needs the IDF venv's python
(which has esp_idf_nvs_partition_gen installed) rather than the
system /usr/bin/python3 which doesn't have the package.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): QEMU validation treats WARNs as OK + swarm IDF export

1. validate_qemu_output.py: WARNs exit 0 by default (no real WiFi
   hardware in QEMU = no CSI data = expected WARNs for frame/vitals
   checks). Add --strict flag to fail on warnings when needed.

2. Swarm Test: source IDF export.sh before running qemu_swarm.py
   so pip-installed pyyaml is on the Python path.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): provision.py subprocess-first NVS gen + swarm IDF venv

provision.py had same 'str' has no attribute 'size' bug as the
NVS matrix generator — switch to subprocess-first approach.
Swarm test also needs IDF export for the swarm smoke test step.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): handle missing 'ip' command in QEMU swarm orchestrator

The IDF container doesn't have iproute2 installed, so 'ip' binary
is missing. Add shutil.which() check to can_tap guard and catch
FileNotFoundError in _run_ip() for robustness.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): skip Rust aggregator when cargo not available in swarm test

The IDF container doesn't have Rust installed. Check for cargo
with shutil.which() before attempting to spawn the aggregator,
falling back to aggregator-less mode (QEMU nodes still boot and
exercise the firmware pipeline).

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(ci): treat swarm test WARNs as acceptable in CI

The max_boot_time_s assertion WARNs because QEMU doesn't produce
parseable boot time data. Exit code 1 (WARN) is acceptable in CI
without real hardware; only exit code 2+ (FAIL/FATAL) should fail.

Co-Authored-By: claude-flow <ruv@ruv.net>

* fix(firmware): Kconfig EDGE_FALL_THRESH default 2000→15000

The nvs_config.c fallback (15.0f) was never reached because
Kconfig always defines CONFIG_EDGE_FALL_THRESH. The Kconfig
default was still 2000 (=2.0 rad/s²), causing false fall alerts
on real WiFi CSI data (7 alerts in 45s).

Fixed to 15000 (=15.0 rad/s²). Verified on real ESP32-S3 hardware
with live WiFi CSI: 0 false fall alerts in 60s / 1300+ frames.

Co-Authored-By: claude-flow <ruv@ruv.net>

* docs: update README, CHANGELOG, user guide for v0.4.3-esp32

- README: add v0.4.3 to release table, 4MB flash instructions,
  fix fall-thresh example (5000→15000)
- CHANGELOG: v0.4.3-esp32 entry with all fixes and additions
- User guide: 4MB flash section with esptool commands

Co-Authored-By: claude-flow <ruv@ruv.net>
2026-03-15 11:49:29 -04:00
ruv
4b1005524e feat: complete vendor repos, add edge intelligence and WASM modules
- Add 154 missing vendor files (gitignore was filtering them)
  - vendor/midstream: 564 files (was 561)
  - vendor/sublinear-time-solver: 1190 files (was 1039)
- Add ESP32 edge processing (ADR-039): presence, vitals, fall detection
- Add WASM programmable sensing (ADR-040/041) with wasm3 runtime
- Add firmware CI workflow (.github/workflows/firmware-ci.yml)
- Add wifi-densepose-wasm-edge crate for edge WASM modules
- Update sensing server, provision.py, UI components

Co-Authored-By: claude-flow <ruv@ruv.net>
2026-03-02 23:53:25 -05:00